SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS

Duran, Ali; Gerçekcioğlu, Eyyup; Eren, Orhan; Benlice, Esra; YILMAZ, ERKAN

SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS

Orhan EREN, (Hasçelik Kablo A.Ş., 38070, Melikgazi, Ar-Ge Departmanı, Kayseri, Türkiye)

Eyyup Gerçekcioğlu, (Erciyes Üniversitesi, Makine Mühendisliği Bölümü, Kayseri, Türkiye)

Esra BENLİCE, (Hasçelik Kablo A.Ş., 38070, Melikgazi, Ar-Ge Departmanı, Kayseri, Türkiye)

Erkan YILMAZ, (Erciyes Üniversitesi, Temel Eczacılık Bilimleri Bölümü, Kayseri, Türkiye)

Ali DURAN (Abdullah Gül Üniversitesi, Nanoteknoloji Mühendisliği Bölümü, Kayseri, Türkiye)

KSÜ Mühendislik Bilimleri Dergisi

15 7

Yıl: 2023 Cilt: 26 Sayı: 2 Sayfa Aralığı: 451 - 461 Metin Dili: İngilizce İndeks Tarihi: 10-07-2023

SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS

Öz:

Recycling processes have gained great importance for both environmental and economic sustainability and development. A prototype system was developed using physical separations including size sieving and magnetic separation for the recycling of solid die soaps used as lubricants in industrial wire drawing processes. The chemical composition of the waste obtained after the wire drawing process was elucidated by using X-ray fluorescence (XRF) analysis and extraction methods. The results showed that there was 67% reusable soap in the waste, and most of the remaining waste was made up of metals. Parameters such as particle size, sieve pore diameters, shaking time and magnetic field strength were optimized and an industrial scale prototype recycling system was designed. Finally, a prototype recovery system was established. Scanning electron microscopy (SEM), light microscopy, thermogravimetric/differential thermal analyzes (TGA/DTA), X-ray fluorescence spectroscopy (XRF) and Fourier transform infrared spectroscopy (FTIR) were used for the characterization. 88% of the soap in the waste was recovered, and the soap obtained was successfully used in wire drawing process without causing any deformation in the wire. These findings clearly demonstrate that offered system design engineered solution has a great potential to become a way out point for the waste recycling gain in the recovery and reuse of lubricant powder.

Anahtar Kelime:

TEL ÇEKME PROSESLERINDE KULLANILAN TOZ SABUNUN GERI KAZANIMI İÇIN SISTEM TASARIMI VE PROTOTIP İMALATI

Öz:

Günümüzde geri dönüşüm süreçleri hem çevresel hem de ekonomik sürdürülebilirlik ve kalkınma için büyük önem kazanmıştır. Bu çalışmada, endüstriyel tel çekme işlemlerinde yağlayıcı olarak kullanılan katı kalıp sabunlarının geri dönüşümü için eleme ve manyetik ayırmayı içeren fiziksel yöntemler kullanılarak yeni bir yöntem ve prototip sistem geliştirilmiştir. Tel çekme işlemi sonrasında elde edilen atığın kimyasal bileşimi X-ray floresan (XRF) analizi ve ekstraksiyon yöntemleri kullanılarak görülmüştür. Elde edilen sonuçlar, atıkta %67 oranında yeniden kullanılabilir sabun bulunduğunu ve kalan atığın çoğunun metallerden oluştuğunu göstermiştir. Geri dönüşüm için partikül boyutu, elek gözenek çapları, sallama süresi ve manyetik alan gücü gibi parametreler optimize edilmiş olup optimum koşullar kullanılarak endüstriyel ölçekli bir prototip geri dönüşüm sistemi tasarlanmıştır. Son olarak optimum koşulları içeren bu veriler ışığında bir prototip kurtarma sistemi kurulmuştur. Bu çalışmada, analizler için elektron mikroskobu (SEM), ışık mikroskobu, termogravimetrik/diferansiyel termal analizler (TGA/DTA), X-ışını floresan spektroskopisi (XRF) ve fourier transform kızılötesi spektroskopisi (FTIR) kullanılmıştır. Sonuçlar, atıktaki sabunun %88’ inin geri kazanıldığını ve elde edilen sabunun telde herhangi bir deformasyona neden olmadan tel çekme işleminde başarıyla kullanıldığını göstermiştir. Bulgular, önerilen sistem tasarımı çözümünün, yağlayıcı tozun geri kazanılması ve yeniden kullanılmasında atık geri dönüşümü kazanımı için bir çıkış noktası olma konusunda büyük bir potansiyele sahip olduğunu açıkça göstermektedir.

Anahtar Kelime:

Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık

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APA	Eren O, Gerçekcioğlu E, Benlice E, YILMAZ E, Duran A (2023). SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. , 451 - 461.
Chicago	Eren Orhan,Gerçekcioğlu Eyyup,Benlice Esra,YILMAZ ERKAN,Duran Ali SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. (2023): 451 - 461.
MLA	Eren Orhan,Gerçekcioğlu Eyyup,Benlice Esra,YILMAZ ERKAN,Duran Ali SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. , 2023, ss.451 - 461.
AMA	Eren O,Gerçekcioğlu E,Benlice E,YILMAZ E,Duran A SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. . 2023; 451 - 461.
Vancouver	Eren O,Gerçekcioğlu E,Benlice E,YILMAZ E,Duran A SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. . 2023; 451 - 461.
IEEE	Eren O,Gerçekcioğlu E,Benlice E,YILMAZ E,Duran A "SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS." , ss.451 - 461, 2023.
ISNAD	Eren, Orhan vd. "SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS". (2023), 451-461.

APA	Eren O, Gerçekcioğlu E, Benlice E, YILMAZ E, Duran A (2023). SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. KSÜ Mühendislik Bilimleri Dergisi, 26(2), 451 - 461.
Chicago	Eren Orhan,Gerçekcioğlu Eyyup,Benlice Esra,YILMAZ ERKAN,Duran Ali SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. KSÜ Mühendislik Bilimleri Dergisi 26, no.2 (2023): 451 - 461.
MLA	Eren Orhan,Gerçekcioğlu Eyyup,Benlice Esra,YILMAZ ERKAN,Duran Ali SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. KSÜ Mühendislik Bilimleri Dergisi, vol.26, no.2, 2023, ss.451 - 461.
AMA	Eren O,Gerçekcioğlu E,Benlice E,YILMAZ E,Duran A SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. KSÜ Mühendislik Bilimleri Dergisi. 2023; 26(2): 451 - 461.
Vancouver	Eren O,Gerçekcioğlu E,Benlice E,YILMAZ E,Duran A SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. KSÜ Mühendislik Bilimleri Dergisi. 2023; 26(2): 451 - 461.
IEEE	Eren O,Gerçekcioğlu E,Benlice E,YILMAZ E,Duran A "SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS." KSÜ Mühendislik Bilimleri Dergisi, 26, ss.451 - 461, 2023.
ISNAD	Eren, Orhan vd. "SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS". KSÜ Mühendislik Bilimleri Dergisi 26/2 (2023), 451-461.