Yıl: 2013 Cilt: 37 Sayı: 6 Sayfa Aralığı: 789 - 801 Metin Dili: İngilizce İndeks Tarihi: 29-07-2022

Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach

Öz:
Trailers are used to carry logs having specific dimensions for logging extraction operations, secondary transportation, and agricultural activities. The main objective of this study was the design of a timber trailer capable of manual loading operations and suitable for rough terrain conditions to be used in combination with a farm tractor in the western Black Sea region of Turkey. In the proposed methodology, a House of Quality diagram was used to transfer customer requirements into quality characteristics, and focus the development of the product toward customer satisfaction. Negative correlations between quality characteristics were solved using the TRIZ contradiction toolkit and generating different concepts. Inventive solutions provided by TRIZ were designed with parametric CAD software. Several concepts were compared in a participative design review session in an immersive virtual reality environment. To choose an optimal concept, the analytic hierarchy process (AHP) was used. The final concept has a total length of 3.35 m, width of 1.34 m, and height of 1.8 m. The mass is 2700 kg, the payload capacity is about 2.33 m3, and the total volume of the chassis is 2.68 m3. The angle of rollover is 26.9°, the door is reachable by 90% of the population, and the lower back analysis performed for the loading operation showed a maximum value of 2597 N. The final concept is capable of movement in steep terrain and with the presence of obstacles, carrying logs up to 3-m long. It is more productive among high-density stand trees, allows for ergonomic loading operations, and reduces environmental damage to soil and vegetation.
Anahtar Kelime:

Konular: Orman Mühendisliği
Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık
  • Akay AE (2005). Using farm tractors in small-scale forest harvesting operations. J Appl Sci Res 1: 196–199.
  • Akay AE, Erdas O, Sessions J (2004). Determining productivity of mechanized harvesting machines. J Appl Sci 4: 100–105.
  • Altun K, Dereli T, Baykasoğlu A (2013). Development of a framework for customer co-creation in NPD through multi- issue negotiation with issue trade-offs. Expert Syst Appl 40: 873–880.
  • Bruno F, Muzzupappa M (2010). Product interface design: a participatory approach based on virtual reality. Int J Hum Comp St 68: 254–269.
  • Chen YH and Su CT (2006). A Kano-CKM model for customer knowledge discovery. Total Qual Manage 17: 589–608.
  • Conradie I, Consultores I (2005). TOC and TRIZ: Using a dual- methodological approach to solve a forest harvesting problem. TRIZ J March: 1–10.
  • Cormican K, O’Sullivan D (2004). Auditing best practice for effective product innovation management. Technovation 24: 819–829.
  • Dereli T, Altun K (2012). Modified even-swaps: a novel, clear, rational and an easy-to-use mechanism for multi-issue negotiation. Comput Ind Eng 63: 1013–1029.
  • Di Gironimo G, Di Martino C, Lanzotti A, Marzano A, Russo G (2012a). Improving MTM-UAS to predetermine automotive maintenance times. Int J Interact Des Manuf 6: 265–273.
  • Di Gironimo G, Franciosa P, Gerbino S (2009a). A RE-CAE Kadayıfçılar S (1993). Traktör Arabalarının Tasarım Esasları. Ankara, methodology for re-designing free shape objects interactively. Turkey: University of Ankara Agriculture Faculty Publications Int J Interact Des Manuf 3: 273–283. 1297, Book 373.
  • Di Gironimo G, Lanzotti A (2009). Designing in VR. Int J Interact Kumar V, Venkatesan R, Reinartz W (2006). Knowing what to sell, Des Manuf 3: 51–53. when, and to whom. Harvard Bus Rev 8: 131–137.
  • Di Gironimo G, Lanzotti A, Melemez K, Renno F (2012b). A top- Kuo YF (2004). Integrating Kano’s model into web-community down modeling based approach for the virtual redesign and service quality. Total Qual Manag 15: 925–939. the ergonomic optimization of an agricultural tractor’s driver cab. ASME 11th Biennial Conference on Engineering Systems Design and Analysis, Nantes, France.
  • Di Gironimo G, Lanzotti A, Vanacore A (2006). Concept design for Lanzotti A, Di Gironimo G, Matrone G, Patalano S, Renno F (2009). quality in virtual environment. Comput Graph 30: 1011–1019. Virtual concepts and experiments to improve quality of train interiors. Int J Interact Des Manuf 3: 65–79.
  • Di Gironimo G, Matrone G, Tarallo A, Trotta M, Lanzotti A (2012c). A virtual reality approach for usability assessment: case study on a wheelchair-mounted robot manipulator. Eng Comput 29: 359–373.
  • Di Gironimo G, Patalano S (2008). Re-design of a railway locomotive in virtual environment for ergonomic requirements. Int J Interact Des Manuf 2: 47–57.
  • Di Gironimo G, Patalano S, Tarallo A (2009b). Innovative assembly process for modular train and feasibility analysis in virtual environment. Int J Interact Des Manuf 3: 93–101.
  • Di Gironimo G, Pelliccia L, Siciliano B and Tarallo A (2012d). Biomechanically-based motion control for a digital human. Int J Interact Des Manuf 6: 1–13.
  • Engür MO (2011). Odun Üretiminde Çalışanlar için El Kitabı]. Bolu, Turkey: Bolu Orman Bölge Müdürlüğü (in Turkish).
  • Gadd K (2011). TRIZ For Engineers: Enabling Inventive Problem Solving. Sussex, UK: John Wiley & Sons, Ltd.
  • Gustafsson A, Ekdahl F, Edvardsson B (1999). Customer focused service development in practice: a case study at Scandinavian Airlines System (SAS). Int J Serv Ind Manag 10: 344–358.
  • Hamper J, Mason D (1997). Designs and Specifications for a Standard Trailer and Hitch for Labour-based Works. International Labour Organization, Advisory Support Information Services and Training (ILO/ASIST).
  • Hari A, Kasser JE, Weiss MP (2007). How lessons learned from using QFD led to the evolution of a process for creating quality requirements for complex systems. Sys Eng 10: 45–63.
  • Hauser JR, Clausing D (1988). The house of quality. Harvard Bus Rev May–June: 63–73.
  • Horvat D, Spinelli R, Susnjar M (2005). Resistance coefficients on ground-based winching of timber. Croat J For Eng 29: 3–11.
  • Jiangnan L, Shixiong Z (2011). Study on vehicle-mounted snowremover & deicer for trees based on TRIZ. Proceedings of the International Conference on Electric Information and Control Engineering, 15–17 April 2011, Wuhan, China.
  • Jones DH (1996). The Adaptation of Agricultural Tractors for Forestry. UK Forestry Commission, Forest Research, Technical Development Branch, Technical Note 24/95.
  • Lager T (2005). The industrial usability of quality function deployment: a literature review and synthesis on a meta-level. R&D Manag 35: 409–426.
  • Lee K, Gossard D (1985). A hierarchical data structure for representing assemblies. CAD 17: 15–19.
  • Lin CS, Chen LS, Hsu CC (2011). An innovative approach for RFID product functions development. Expert Syst Appl 38: 15523– 15533.
  • Mantripragada R, Whitney D (1998). The datum flow chain: a systematic approach to assembly design and modeling. Res Eng Des 10: 150–165.
  • Özturk T (2010). Productivity of New Holland farm tractor at beech stands on mountainous areas in Black Sea region. For Ideas 16: 52–57.
  • Russell F, Mortimer D (2005). A Review of Small-scale Harvesting Systems in Use Worldwide and their Potential Application in Irish Forestry. Dublin, Ireland: COFORD, National Council for Forest Research and Development.
  • Saaty TL (1990). How to make a decision: the analytic hierarchy process. Eur J Oper Res 48: 9–26.
  • Saaty TL (2008). Decision making with the analytic hierarchy process. Int J Serv Sci 1: 83–98.
  • Sabo A, Porsinsky T (2005). Skidding of fir roundwood by timberjack 240c from selective forests of Gorski Kotar. Croat J For Eng 26: 13–27.
  • Shneiderman B (1998). Designing the User Interface: Strategies for Effective Human-Computer Interaction. 3rd ed. Reading, MA, USA: Addison Wesley Longman, Inc.
  • Sorensen CG, Jorgensen RN, Maagard J, Bertelsen KK, Dalgaard L, Norremark M (2010). Conceptual and user-centric design guidelines for a plant nursing robot. Biosyst Eng 105: 119–129.
  • Spinelli R, Owende MO, Ward SM, Tornero M (2004). Comparison of short-wood forwarding systems used in Iberia. Silva Fenn 38: 85–94.
  • Su CT, Lin CS (2007). A case study on the application of fuzzy QFD in TRIZ for service quality improvement. Qual Quant 42: 563–578.
  • Terninko J, Zusman A, Zlotin B (1998). Systematic Innovation: An Introduction to TRIZ (Theory of Inventive Problem Solving). Boca Raton, FL, USA: CRC Press.
  • Tunay M (2006). The assessment of environmentally sensitive forest Yamashina H, Ito T, Kawada H (2002). Innovative product road construction in calabrian pine forest areas of Turkey. J development process by integrating QFD and TRIZ. Int J Prod Environ Biol 27: 529–535. Res 40: 1031–1050.
  • Whitney D (2004). Mechanical Assemblies: Their Design, Yeh CH, Huang JCY, Yu CK (2010). Integration of four-phase QFD Manufacture, and Role in Product Development. New York, and TRIZ in product R&D: a notebook case study. Res Eng Des NY, USA: Oxford University Press. 22: 125–141.
  • Whitney D, Mantripragada R, Adams J, Rhee S (1999). Designing Yusuf S, Georgakis P, Nwagboso C (2011). Procedural lot generation assemblies. Res Eng Des 11: 228–253. for evolutionary urban layout optimization in urban regeneration decision support. Electron J Inform Tech Constr 16: 357–380.
  • Wu TD (2004). The study of problem solving by TRIZ and Taguchi methodology in automobile muffler designation. TRIZ J March: 1–21.
  • Xinjun Z (2003). Develop new kind of plough by using TRIZ and robust design. TRIZ J June: 1–5.
APA MELEMEZ K, DI GIRONIMO G, ESPOSITO G, LANZOTTI A (2013). Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. , 789 - 801.
Chicago MELEMEZ Kenan,DI GIRONIMO Giuseppe,ESPOSITO Gianpiero,LANZOTTI Antonio Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. (2013): 789 - 801.
MLA MELEMEZ Kenan,DI GIRONIMO Giuseppe,ESPOSITO Gianpiero,LANZOTTI Antonio Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. , 2013, ss.789 - 801.
AMA MELEMEZ K,DI GIRONIMO G,ESPOSITO G,LANZOTTI A Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. . 2013; 789 - 801.
Vancouver MELEMEZ K,DI GIRONIMO G,ESPOSITO G,LANZOTTI A Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. . 2013; 789 - 801.
IEEE MELEMEZ K,DI GIRONIMO G,ESPOSITO G,LANZOTTI A "Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach." , ss.789 - 801, 2013.
ISNAD MELEMEZ, Kenan vd. "Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach". (2013), 789-801.
APA MELEMEZ K, DI GIRONIMO G, ESPOSITO G, LANZOTTI A (2013). Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. Turkish Journal of Agriculture and Forestry, 37(6), 789 - 801.
Chicago MELEMEZ Kenan,DI GIRONIMO Giuseppe,ESPOSITO Gianpiero,LANZOTTI Antonio Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. Turkish Journal of Agriculture and Forestry 37, no.6 (2013): 789 - 801.
MLA MELEMEZ Kenan,DI GIRONIMO Giuseppe,ESPOSITO Gianpiero,LANZOTTI Antonio Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. Turkish Journal of Agriculture and Forestry, vol.37, no.6, 2013, ss.789 - 801.
AMA MELEMEZ K,DI GIRONIMO G,ESPOSITO G,LANZOTTI A Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. Turkish Journal of Agriculture and Forestry. 2013; 37(6): 789 - 801.
Vancouver MELEMEZ K,DI GIRONIMO G,ESPOSITO G,LANZOTTI A Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach. Turkish Journal of Agriculture and Forestry. 2013; 37(6): 789 - 801.
IEEE MELEMEZ K,DI GIRONIMO G,ESPOSITO G,LANZOTTI A "Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach." Turkish Journal of Agriculture and Forestry, 37, ss.789 - 801, 2013.
ISNAD MELEMEZ, Kenan vd. "Concept design in virtual reality of a forestry trailer using a QFD-TRIZ based approach". Turkish Journal of Agriculture and Forestry 37/6 (2013), 789-801.