Yıl: 2016 Cilt: 17 Sayı: 5 Sayfa Aralığı: 853 - 868 Metin Dili: İngilizce İndeks Tarihi: 29-07-2022

CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY

Öz:
Microstructural and phase analyses of corroded frit furnace refractories forming the side walls and the bottom of an industrial frit furnace is reported in this study. Reflected light optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and x-ray diffraction tools were used for the analyses. The microstructural analysis in combination with the saturation solubilities information in the phase diagrams was used to predict the corrosion behavior of the refractories. The frit and the refractory types were compared qualitatively for the dissolution potential and corrosion mechanisms. The dissolution of the refractory material was direct (congruent) for both the side wall refractories and bottom pavers. The first push exudation phenomenon was determined to be effective for the increase of porosity and pore dimensions which in turn caused accelerated wear rates when combined with corrosion. The corrosive potential of the transparent frit for corundum, mullite, and glassy phase in the refractories was determined to be excessive. The dissolution of these species in the molten transparent frit was predicted to start at temperatures between 1000-1340oC while the operating temperature was 1470oC. The decrease in the extent of corrosion by zirconia inclusion either in the refractories or in the molten glass compositions was qualitatively discussed.
Anahtar Kelime:

Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık
  • [1] Singer F, Singer SS. Industrial Ceramics. London, GB: Chapman and Hall Ltd., 1963.
  • [2] Bull AC. Bodies, Glazes, and Colours for Fast Firing. British Ceramic Transactions 1982; 81: 69-74.
  • [3] Hare TM. Ceramics (Thermal Treaatment). In: Howe-Grant M, editor. Kirk-Othmer Encyclopedia of Chemical Technology. 4th ed. Vol. 5. New York, USA: John Wiley and Sons, 1991, pp.260-266
  • [4] Burzacchini B, Paganelli M, Christ GH. Examination of Fast-Fire Frits and Glazes Using a Hot Stage Microscope at Different Heating Rates. Ceramic Engineering and Science Proceedings 1996; 17(1): 60-66.
  • [5] Karasu B, Dolekcekic E, Ozdemir B. Compositional modifications to floor tile glazes opacified with zircon. British Ceramic Transactions 2001; 100(2): 81-85.
  • [6] O'Conor E, Eppler RA. Semicrystalline Glazes for Low Expansion Whiteware Bodies. Ceramic Bulletin 1973; 52(2) 180-184.
  • [7] Manfredini T, Pellacani GC. Tile Whiteware. In: Schneider SJ, editor. Engineered Materials Handbook, Vol. 4. New York, USA: ASM, 1991, pp.925-929.
  • [8] Brusa A, Bresciani A. Floor and Wall Tile Production Through a Multipurpose Body. Ceramic Engineering and Science Proceedings 1996; 17(1): 50-59.
  • [9] Casasola R, Rinco´n JM, Romero M. Glass-ceramic glazes for ceramic tiles: a review. Journal of Materials Science 2012; 47(2): 553-582.
  • [10] Akkurt S. Prediction of the slag corrosion of MgO-C ladle refractories by the use of artificial neural networks. Euro Ceramics VIII, Part 1-3. Key Engineering Materials 2004; 264-268: 1727- 1730.
  • [11] Akkurt S, Leigh HD. Corrosion of MgO-C ladle refractories. American Ceramic Society Bulletin 2003; 82(5): 32-40B.
  • [12] Balikoglu F, Akkurt S. Isothermal corrosion testing of frit furnace refractories. Ceramics International 2009; 35: 3411-3419.
  • [13] Kingery WD, Bowen HK, Uhlmann DR. Introduction to Ceramics. 2nd ed. New York, USA: John Wiley and Sons, 1976.
  • [14] McCauley RA. Corrosion: A Review of Some Fundamentals. In: Pecoraro, GA, Marra J, Wenzel JT, editors. Corrosion of Materials by Molten Glass. Westerville, Ohio, USA: The American Ceramic Society, 1993. pp.81-89.
  • [15] Duvierre G, Copet B, Nelson MA. Use of Fused-CastAZS Products and Their Monolithic Derivatives in Applications for the Ceramic Industry. In: Pecoraro, GA, Marra J, Wenzel JT, editors. Corrosion of Materials by Molten Glass. Westerville, Ohio, USA: The American Ceramic Society, 1993. pp.105-129.
  • [16] Zhang S, Lee WE. Use of Phase Diagrams in Studies of Refractories Corrosion. International Materials Reviews 2000; 45(2): 41-58.
  • [17] Petreanu JP, Colangelo SE, Brown DL. Corrosion of Dense Chromic Oxide Refractory in E Glass. In: Pecoraro GA, Marra J, Wenzel JT, editors. Corrosion of Materials by Molten Glass. Westerville, Ohio, USA: The American Ceramic Society, 1993. pp.171-178.
  • [18] Winder SM, Selkregg KR. Exudation and Corrosion Behavior of Fusion Cast AZS Refractories. In: Pecoraro GA, Marra J, Wenzel JT, editors. Corrosion of Materials by Molten Glass. Westerville, Ohio, USA: The American Ceramic Society, 1993. pp.131-153.
  • [19] Karakus M, Moore RE. Post-Mortem Study of Glass Melting Furnace Refractories. In: Pecoraro GA, Marra J, Wenzel JT, editors. Corrosion of Materials by Molten Glass. Westerville, Ohio, USA: The American Ceramic Society, 1993. pp.179-181.
  • [20] Asakura H, Ikegami K, Mamoru M, Wakita H. Determination of Components in Refractories Containing Zirconia by X-Ray Fluorescence Spectrometry. X-Ray Spectrometry 2000; 29[6]: 418- 425
  • [21] Levin EM, McMurdie HF, Hall FP. Phase Diagams for Ceramists. Westerville, Ohio, USA: American Ceramic Society, 1956.
APA ÖZCAN S, AKKURT S (2016). CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. , 853 - 868.
Chicago ÖZCAN SELÇUK,AKKURT SEDAT CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. (2016): 853 - 868.
MLA ÖZCAN SELÇUK,AKKURT SEDAT CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. , 2016, ss.853 - 868.
AMA ÖZCAN S,AKKURT S CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. . 2016; 853 - 868.
Vancouver ÖZCAN S,AKKURT S CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. . 2016; 853 - 868.
IEEE ÖZCAN S,AKKURT S "CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY." , ss.853 - 868, 2016.
ISNAD ÖZCAN, SELÇUK - AKKURT, SEDAT. "CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY". (2016), 853-868.
APA ÖZCAN S, AKKURT S (2016). CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik, 17(5), 853 - 868.
Chicago ÖZCAN SELÇUK,AKKURT SEDAT CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik 17, no.5 (2016): 853 - 868.
MLA ÖZCAN SELÇUK,AKKURT SEDAT CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik, vol.17, no.5, 2016, ss.853 - 868.
AMA ÖZCAN S,AKKURT S CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik. 2016; 17(5): 853 - 868.
Vancouver ÖZCAN S,AKKURT S CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik. 2016; 17(5): 853 - 868.
IEEE ÖZCAN S,AKKURT S "CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY." Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik, 17, ss.853 - 868, 2016.
ISNAD ÖZCAN, SELÇUK - AKKURT, SEDAT. "CORROSION OF INDUSTRIAL FRIT FURNACE REFRACTORIES: A POSTMORTEM STUDY". Anadolu Üniversitesi Bilim ve Teknoloji Dergisi :A-Uygulamalı Bilimler ve Mühendislik 17/5 (2016), 853-868.