Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products

yıldız, mehmet; Saruhan, Hamit

Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products

Mehmet YILDIZ, (Düzce Üniversitesi, Fen Bilimleri Enstitüsü, Makine Mühendisliği Anabilim Dalı, Düzce, Türkiye)

Hamit SARUHAN (Düzce Üniversitesi, Mühendislik Fakültesi, Makine Mühendisliği Bölümü, Düzce, Türkiye)

Düzce Üniversitesi Bilim ve Teknoloji Dergisi

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Yıl: 2018 Cilt: 6 Sayı: 4 Sayfa Aralığı: 745 - 753 Metin Dili: İngilizce İndeks Tarihi: 05-02-2020

Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products

Öz:

The vibration response of material removal process in milling has a significant effect on surface roughness of theproduct with respect to cutting tool coating. Recent requirements for improving of surface roughness haveheightened the need for milling with coated cutting tools. The main objective of this study is to experimentallyinvestigate the role of vibration behavior of cutting tool coated with titanium aluminum nitride (TiAlN) on an AISI4140 alloy steel work piece surface roughness. The vibration data from work piece were recorded for three millingcutting tools with tool diameters of 10, 12, and 16 𝑚𝑚 and for each diameter different coating thicknesses of 0.0,2.0, 3.0, and 5.0 𝜇 (microns) were used respectively. Vibration signals of work piece during milling process in twodirections were collected and a roughness tester was used to measure the surface roughness of work piece. Theresults showed that vibration due to cutting tool coating thickness has a significant effect on surface roughness ofwork piece. It has been observed that the maximum average surface roughness was obtained for 16 𝑚𝑚 tooldiameters with coating thickness of 5.0 𝜇 while the minimum average surface roughness was obtained for 10 mmtool diameters with coating thickness of 3.0 𝜇. Surface roughness can be improved by reduction sources ofvibration by using appropriate cutting tool coating thickness.

Anahtar Kelime:

AISI 4140 Islah Çeliğinin TiAlN Kaplı Frezelerle İşlenmesi Sırasında Oluşan Yüzey Pürüzlülüğü ve Titreşiminin Deneysel Olarak İncelenmesi

Öz:

Frezede talaş kaldırma işlemi sırasında oluşan titreşimlerin kesici takım kaplama kalınlığına bağlı olarak ürün yüzey pürüzlülüğü üzerinde önemli bir etkisi vardır. Son yıllarda yüzey pürüzlülüğünü iyileştirmek için kaplanmış kesici takımların kullanım ihtiyacı artmıştır. Bu çalışmanın amacı titanyum alüminyum nitrit (TiAlN) ile kaplanmış kesici takımın işlem sırasında kaplama kalınlığına bağlı olarak titreşim davranışlarının AISI 4140 alaşımlı çelikten yapılmış iş parçasının yüzey pürüzlülüğü üzerindeki etkisini deneysel olarak incelemektir. Çalışmada üç farklı çaptaki (10, 12 ve 16 mm ) kesici takım ve her kesici takım için dört farklı kaplama kalınlığı (0.0, 2.0, 3.0 ve 5.0 mikron) kullanılmıştır. Frezeleme sırasında iş parçasında iki yönde titreşim sinyalleri toplanmış ve elde edilen yüzey pürüzlülüğü ölçülmüştür. Sonuçlardan 3.0 mikron kaplama kalınlığı olan 10 mm çapındaki kesici takımın diğer takımlara kıyasla daha iyi bir yüzey pürüzlülüğü elde ettiği görülmüştür. Yüzey pürüzlülüğün iyileştirilmesi, uygun kaplama kalınlığına sahip kesici takımın kullanılarak titreşimin azaltılması ile mümkün olduğu söylenebilir.

Anahtar Kelime:

Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık

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APA	yıldız m, Saruhan H (2018). Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. , 745 - 753.
Chicago	yıldız mehmet,Saruhan Hamit Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. (2018): 745 - 753.
MLA	yıldız mehmet,Saruhan Hamit Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. , 2018, ss.745 - 753.
AMA	yıldız m,Saruhan H Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. . 2018; 745 - 753.
Vancouver	yıldız m,Saruhan H Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. . 2018; 745 - 753.
IEEE	yıldız m,Saruhan H "Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products." , ss.745 - 753, 2018.
ISNAD	yıldız, mehmet - Saruhan, Hamit. "Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products". (2018), 745-753.

APA	yıldız m, Saruhan H (2018). Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. Düzce Üniversitesi Bilim ve Teknoloji Dergisi, 6(4), 745 - 753.
Chicago	yıldız mehmet,Saruhan Hamit Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. Düzce Üniversitesi Bilim ve Teknoloji Dergisi 6, no.4 (2018): 745 - 753.
MLA	yıldız mehmet,Saruhan Hamit Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. Düzce Üniversitesi Bilim ve Teknoloji Dergisi, vol.6, no.4, 2018, ss.745 - 753.
AMA	yıldız m,Saruhan H Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. Düzce Üniversitesi Bilim ve Teknoloji Dergisi. 2018; 6(4): 745 - 753.
Vancouver	yıldız m,Saruhan H Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products. Düzce Üniversitesi Bilim ve Teknoloji Dergisi. 2018; 6(4): 745 - 753.
IEEE	yıldız m,Saruhan H "Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products." Düzce Üniversitesi Bilim ve Teknoloji Dergisi, 6, ss.745 - 753, 2018.
ISNAD	yıldız, mehmet - Saruhan, Hamit. "Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products". Düzce Üniversitesi Bilim ve Teknoloji Dergisi 6/4 (2018), 745-753.