TY  - JOUR
TI  - Monitoring of Tool Vibration in the Milling of Ti6Al4V with MEMS Accelerometer
AB  - The aim of machining is having maximized tool life with short spans of machining white maintaining high value of production, highquality standards and low production costs. The importance of fault detection and estimation is crucial for reaching these aims. One ofthe best methods of error detection and estimation available today is the analysis of vibration perceived using accelerometers. Thevibrations caused by milling a part, effects the surface quality negatively. Simultaneous detection of the vibrations will allow correction of machining defects before these defects took place. In this study, using an innovative technology a smart tooling systemhas been developed which can detect vibrations of the tool-tip simultaneously during milling. This system includes the Micro ElectroMechanical System (MEMS) vibration sensor used for vibration detection at the end of the cutting tool, the Zigbee module forwireless data communication, the microcontroller card for controlling the system, and the desktop software developed for retrieving,storing and testing the feed group and data. The data that is gained through the micro electro-mechanic system's (MEMS)accelerometer, which is embedded inside the tool, is transferred to a computer via wireless method. With the developed software, thereceived data can be simultaneously tracked, recorded and data analyzed. After the system is brought to the usable level, it iscalibrated by the performed tests. The importance of this study lies in the smart tooling system which is very small, cheap to produce,energy efficient, can be implemented in rotational moving parts and very reliable and problem free. It has been thought that theincrease in the usage of these systems in the manufacturing industry can lead to easier detection of the problems which will then beused for developing the solution ideas that will increase the quality of manufacturing processes in short spans of time.
AU  - ORAL, Okan
AU  - BAYHAN, Mustafa
AU  - ÇOLAK, Oğuz
DO  - 10.31590/ejosat.654256
PY  - 2019
JO  - Avrupa Bilim ve Teknoloji Dergisi
VL  - 0
IS  - 17
SN  - 2148-2683
SP  - 1134
EP  - 1144
DB  - TRDizin
UR  - http://search/yayin/detay/361834
ER  -