Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study
Yıl: 2020 Cilt: 24 Sayı: 2 Sayfa Aralığı: 516 - 525 Metin Dili: İngilizce DOI: 10.19113/sdufenbed.677943 İndeks Tarihi: 14-12-2020
Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study
Öz: Additive manufacturing is increasingly being used for satisfying spare parts needs of capital products using a nearby 3D printer. Such a technology allows inventory managers to start manufacturing after the demand realization which eliminates significant portion of spare parts inventory being held due to random nature of component breakdowns. Quality difference between printed and original parts, which is one of the biggest problems of using 3D printers, can be decreased by the use of laser polishing which alleviates surface roughness and increases reliability of parts in exchange of an additional cost term. Using different parameters, reliability of parts can be altered depending on needs of capital products and systems’ status. In this study, the problem where surface roughness and reliability of printed parts are jointly optimized with inventory levels of original spare parts is considered. In the problem setting, a machine part consisting of a constant number of identical products which are subject to random breakdowns over a finite planning horizon is considered. Using mathematical analysis and exhaustive numerical experiments, the relationship between optimum control policy and cost parameters was shown, which might be critical for cost-effective management of the system.
Anahtar Kelime: Yedek Parçaların Talebe Yönelik Eklemeli Üretiminde Lazer Cilalamanın Optimum Karar Verme Politikası Üzerinde Etkisi
Öz: Eklemeli imalatın yakınlarda bulunan bir 3D yazıcı kullanılarak sermaye ürünlerinin yedek parça ihtiyaçlarını karşılamak için kullanılması giderek yaygınlaşmaktadır. Böyle bir teknoloji, talebe-binaen parça üretimini mümkün kılarak arızaların rassallığı nedeniyle tutulan yedek parça envanterinin önemli bir kısmını ortadan kaldırma imkânı sunmaktadır. 3D yazıcı kullanımının en büyük sorunlarından biri olan basılı ve orijinal parçalar arasındaki kalite farkı, yüzey pürüzlülüğünü hafifleten ve ek maliyet terimi karşılığında parçaların güvenilirliğini artıran lazer parlatma kullanılarak azaltılabilir. Farklı parametreler kullanılarak, parçaların güvenilirliği, sermaye ürünlerinin ihtiyaçlarına ve sistemlerin durumuna göre değiştirilebilir. Bu çalışmada, basılı parçaların yüzey pürüzlülüğü ve güvenilirliğinin orijinal yedek parçaların envanter seviyeleri ile birlikte optimize edilmesi sorunu ele alınmıştır. Çalışmada, sınırlı bir planlama ufku üzerinde rastgele arızalara maruz kalan sabit sayıda özdeş makinadan oluşan bir üretim tesisi dikkate alınmıştır. Matematiksel analiz ve ayrıntılı sayısal deneyler kullanılarak, sistemin uygun maliyetli yönetimi için kritik olabilecek optimum kontrol politikası ve maliyet parametreleri arasındaki ilişki gösterilmiştir.
Anahtar Kelime: Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık
- [1] Bellini, A., Güçeri, S. 2003. Material Characterization of Parts Fabricated Using Fused Deposition Modeling. Rapid Prototyping Journal, 9(4), 252-264.
- [2] Pandey, P.M., Reddy, N.V., Dhande, S.G. 2003. Improvement of Surface Finish by Staircase Machining in Fused Deposition Modeling. Journal of Materials Processing Technology, 132(1-3), 323-331.
- [3] Lee, K., Jee, H. 2015. Slicing Algorithms for Multi-Axis 3-D Metal Printing of Overhangs. Journal of Mechanical Science and Technology, 29(12), 5139-5144.
- [4] Ding, D., Pan, Z., Cuiuri, D., Li, H. 2015, A Multi-Bead Overlapping Model for Robotic Wire and Arc Additive Manufacturing (WAAM). Robotics and Computer-Integrated Manufacturing, 31, 101-110.
- [5] Ma, C.P., Guan, Y.C., Zhou, W. 2017. Laser Polishing of Additive Manufactured Ti Alloys. Optics and Lasers in Engineering, 93, 171-177.
- [6] Maiya, P.S., Busch, D.E. 1975. Effect of Surface Roughness on Low-Cycle Fatigue Behavior of Type 304 Stainless Steel. Metallurgical Transactions A, 6(9), 1761.
- [7] Chang, C.S., Chen, T.H., Li, T.C., Lin, S.L., Liu, S.H., Lin, J.F. 2016. Influence of Laser Beam Fluence on Surface Quality, Microstructure, Mechanical Properties, and Tribological Results for Laser Polishing of SKD61 Tool Steel. Journal of Materials Processing Technology, 229, 22-35.
- [8] Perez Dewey, M., Ulutan, D. 2017. Development of Laser Polishing As an Auxiliary Post-Process to Improve Surface Quality in Fused Deposition Modeling Parts. ASME 2017 Proceedings. https://doi.org/10.1115/MSEC2017-3024.
- [9] Westerweel, B., Basten, R., den Boer, J., van Houtum, G.-J. 2018. Printing Spare Parts at Remote Locations: Fulfilling the Promise of Additive Manufacturing. Working paper. Eindhoven: Eindhoven University of Technology.
- [10] Bertsekas, D.P. 1995. Dynamic programming and optimal control, Vol 1. Athena scientific. Belmont, MA.
- [11] Hekimoğlu, M., Van der Laan, E., Dekker R., 2018, Markov-Modulated Analysis of a Spare Parts System with Random Lead Times and Disruption Risks, European Journal of Operational Research, 269 (3), 909-922.
- [12] Porteus, E.L. 2002. Foundations of stochastic inventory theory. Stanford University Press.
- [13] Zipkin, P. 2008. On the structure of lost-sales inventory models. Operations Research, 56(4), 937-944.
- [14] Sheopuri, A., Janakiraman, G., Seshadri, S. 2010. New Policies for the Stochastic Inventory Control Problem with Two Supply Sources. Operations Research, 58(3), 734-745.
| APA | Hekimoglu M, Ulutan D (2020). Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. , 516 - 525. 10.19113/sdufenbed.677943 |
| Chicago | Hekimoglu Mustafa,Ulutan Durul Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. (2020): 516 - 525. 10.19113/sdufenbed.677943 |
| MLA | Hekimoglu Mustafa,Ulutan Durul Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. , 2020, ss.516 - 525. 10.19113/sdufenbed.677943 |
| AMA | Hekimoglu M,Ulutan D Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. . 2020; 516 - 525. 10.19113/sdufenbed.677943 |
| Vancouver | Hekimoglu M,Ulutan D Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. . 2020; 516 - 525. 10.19113/sdufenbed.677943 |
| IEEE | Hekimoglu M,Ulutan D "Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study." , ss.516 - 525, 2020. 10.19113/sdufenbed.677943 |
| ISNAD | Hekimoglu, Mustafa - Ulutan, Durul. "Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study". (2020), 516-525. https://doi.org/10.19113/sdufenbed.677943 |
| APA | Hekimoglu M, Ulutan D (2020). Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 24(2), 516 - 525. 10.19113/sdufenbed.677943 |
| Chicago | Hekimoglu Mustafa,Ulutan Durul Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi 24, no.2 (2020): 516 - 525. 10.19113/sdufenbed.677943 |
| MLA | Hekimoglu Mustafa,Ulutan Durul Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, vol.24, no.2, 2020, ss.516 - 525. 10.19113/sdufenbed.677943 |
| AMA | Hekimoglu M,Ulutan D Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi. 2020; 24(2): 516 - 525. 10.19113/sdufenbed.677943 |
| Vancouver | Hekimoglu M,Ulutan D Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi. 2020; 24(2): 516 - 525. 10.19113/sdufenbed.677943 |
| IEEE | Hekimoglu M,Ulutan D "Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study." Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 24, ss.516 - 525, 2020. 10.19113/sdufenbed.677943 |
| ISNAD | Hekimoglu, Mustafa - Ulutan, Durul. "Optimum Laser Polishing Decision-Making for On-Demand Additive Manufacturing of Spare Parts: An Exploratory Study". Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi 24/2 (2020), 516-525. https://doi.org/10.19113/sdufenbed.677943 |
