Yıl: 2020 Cilt: 41 Sayı: 2 Sayfa Aralığı: 506 - 520 Metin Dili: İngilizce DOI: 10.17776/csj.632197 İndeks Tarihi: 19-12-2020

Comparison of functionally graded and ungraded cylinder liners with finite element analysis

Öz:
In this study, functionally graded and ungraded Al-Si cylinder liners have been comparedby the finite element analysis. At the beginning of the study, the most sold gasolinepoweredautomobiles in recent years have been investigated and the dimensions of the Al-Sicylinder liner have been determined. Al-Si alloy based cylinder liners with a wall-thicknessof 6 mm and inner diameter of 74 mm, an outer diameter of 86 mm and a length of 165 mmhave been designed. The functionally graded cylinder liner has a twenty-layered structure,and the silicon content of each layer is distinct. Si contents on the inner and the outersurfaces of the functionally graded liner are 32 vol.% and 8.5 vol.%., respectively. Theungraded cylinder liner, on the other hand, has a homogeneous structure and the siliconcontent of 21 vol.%. The maximum Von Mises stresses reached as a result of thermal loadsin the functionally graded and ungraded cylinder liners are determined to be 47.526 MPaand 95.951 MPa, respectively. It has been observed that maximum Von Mises stressdecreases by approximately 50% thanks to the functional grading.
Anahtar Kelime:

Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık
  • [1] Ram S.C., Chattopadhyay K. and Chakrabarty I., High temperature tensile properties of centrifugally cast in-situ Al-Mg2Si functionally graded composites for automotive cylinder block liners, Journal of Alloys and Compounds, 724 (2017) 84-97.
  • [2] Santos H.O., Costa I. and Rossi J. L., Mechanical and Microstructural Characterisation of Cylinder Liners, Materials Science Forum, 416 (2003) 407-412.
  • [3] Javidani M. and Larouche D., Application of Cast Al-Si Alloys in Internal Combustion Engine Components, International Materials Reviews, 59(3) (2014) 132-158.
  • [4] Jayakumar E., Jacob J.C., Rajan T.P.D., Joseph M.A. and Pai B.C., Processing and Characterization of Functionally Graded Aluminum (A319)-SiCp Metallic Composites by Centrifugal Casting Technique, Metallurgical and Materials Transactions A, 47(8) (2016) 4306-4315.
  • [5] Liew K.M., Kitipornchai S., Zhang X.Z. and Lim C.W., Analysis of the thermal stress behaviour of functionally graded hollow circular cylinders, International Journal of Solids and Structures, 40(10) (2003) 2355–2380.
  • [6] Jabbari M., Sohrabpour S. and Eslami M.R., Mechanical and thermal stresses in a functionally graded hollow cylinder due to radially symmetric loads, International Journal of Pressure Vessels and Piping, 79(7) (2002) 493–497.
  • [7] Obata Y. and Noda N., Steady thermal stresses in a hollow circular cylinder and a hollow sphere of a functionally gradient material, Journal of Thermal Stresses, 17(3) (1994) 471-487.
  • [8] Demirbaş M.D., Ekici R. and Apalak M.K., Thermoelastic analysis of temperature-dependent functionally graded rectangular plates using finite element and finite difference methods, Mechanics of Advanced Materials and Structures, 27(9) (2020) 707-724.
  • [9] Zhang K., Yu H., Liu J., Li Y., Liu J. and Zhang J., Microstructure and property of a functionally graded aluminum silicon alloy fabricated by semi-solid backward extrusion process, Materials Science & Engineering A, 624 (2015) 229-238.
  • [10] Lin X., Liu C. and Xiao H., Fabrication of Al–Si–Mg functionally graded materials tube reinforced with in situ Si/Mg2Si particles by centrifugal casting, Composites: Part B, 45(1) (2013) 8-21.
  • [11] Saunders W. L., Pendley K. and Gutierrez-Miravete E., Modal analysis of functionally graded metalceramic composite plates, Proceedings of the 2014 COMSOL Conference, 8-10 October, Boston, (2014).
  • [12] Cardarelli F., Background Data for the Chemical Elements. In: Materials Handbook: A Concise Desktop Reference. 2nd ed. London: Springer, 2008; pp 1181-1194.
  • [13] Lasagni F. and Degischer H.P., Enhanced Young’s Modulus of Al-Si Alloys and Reinforced Matrices by Co-continuous Structures, Journal of Composite Materials, 44(6) (2010) 739-755.
  • [14] Davoudi K., Temperature dependence of the yield strength of aluminum thin films: Multiscale modeling approach, Scripta Materialia, 131 (2017) 63-66.
  • [15] Kahn H., Huff M.A. and Heuer A.H., Heating Effects on the Young's Modulus of Films Sputtered onto Micromachined Resonators, Proceedings, Microelectromechanical Structures for Materials Research, Materials Research Society Symposium 518, 15-16 April, San Franscisco, (1998) 33-38.
  • [16] Ma P., Jia Y., Prashanth K.G., Yu Z., Li C., Zhao J., Yang S. and Huang L., Effect of Si content on the microstructure and properties of Al–Si alloys fabricated using hot extrusion, Journal of Materials Research, 32(11) (2017) 2210-2217.
  • [17] Ibrahim I.A., Mohamed F.A. and Lavernia E.J., Particulate reinforced metal matrix composites - a review, Journal of Materials Science, 26(5) (1991) 1137–1156.
  • [18] Frank W.B., Koch G.P. and Mills J.J., Properties of Pure Aluminum. In: Hatch J.E., (Eds). Aluminum Properties and Physical Metallurgy. Ohio: American Society for Metals, 1984; pp 1-24.
  • [19] Jia Y.D., Ma P., Prashanth K.G., Wang G., Yi J., Scudino S., Cao F.Y., Sun J.F. and Eckert J., Microstructure and thermal expansion behavior of Al-50Si synthesized by selective laser melting, Journal of Alloys and Compounds, 699 (2017) 548-553.
  • [20] Kempe V., First-level Packaging. In: Inertial MEMS: Principles and Practice. New York: Cambridge University Press, 2011; pp 205-225.
  • [21] Sadatomi N., Hamamoto N., Saigo T. and Yamashita O., Thermal Characterization of Al-Si Materials Prepared by Die Casting Method, Journal of the Japan Society of Powder and Powder Metallurgy, 49(9) (2002) 793-798.
  • [22] Every A.G., Tzou Y., Hasselman D.P.H. and Raj R., The effect of particle size on the thermal conductivity of ZnS/diamond composites, Acta Metallurgica et Materialia, 40(1) (1992) 123-129.
  • [23] Jia Y., Cao F., Ma P., Scudino S., Eckert J., Sun J. and Wang G., Microstructure and thermal conductivity of hypereutectic Al-high Si produced by casting and spray deposition, Journal of Materials Research, 31(19) (2016) 2948-2955.
  • [24] Xiu Z., Chen G., Yang W., Song M. and Wu G., Microstructure and thermal properties of recyclable Sip/1199Al composites, Transactions of Nonferrous Metals Society of China, 19(6) (2009) 1440-1443.
  • [25] Masolin A., Bouchard P., Martini R. and Bernacki M., Thermo-mechanical and fracture properties in single-crystal silicon, Journal of Materials Science, 48(3) (2013) 979-988.
  • [26] Wang G., Chen H., Yuan Z. and Lu W., Numerical Study on Three-Dimensional Steady-State Temperature Field of a Gasoline Engine, Advanced Materials Research, 569 (2012) 610-614.
  • [27] Tahani M., Analysis of functionally graded cylindrical shells subjected to mechanical and thermal loadings, Proceedings, 12th European conference on composite materials, 29th August-1st September, Biarritz, (2006).
  • [28] Bako S., Usman T., Bori I. and Nasir A., Simulation of a Wet Cylinder Liner, SSRG International Journal of Mechanical Engineering, 6(4) (2019) 12-17.
  • [29] Abdalla H.M.A., Casagrande D. and Moro L., Thermo-mechanical analysis and optimization of functionally graded rotating disks, The Journal of Strain Analysis for Engineering Design, (2020).
APA CİVELEK F, Ertek C (2020). Comparison of functionally graded and ungraded cylinder liners with finite element analysis. , 506 - 520. 10.17776/csj.632197
Chicago CİVELEK FATİH,Ertek Cem Comparison of functionally graded and ungraded cylinder liners with finite element analysis. (2020): 506 - 520. 10.17776/csj.632197
MLA CİVELEK FATİH,Ertek Cem Comparison of functionally graded and ungraded cylinder liners with finite element analysis. , 2020, ss.506 - 520. 10.17776/csj.632197
AMA CİVELEK F,Ertek C Comparison of functionally graded and ungraded cylinder liners with finite element analysis. . 2020; 506 - 520. 10.17776/csj.632197
Vancouver CİVELEK F,Ertek C Comparison of functionally graded and ungraded cylinder liners with finite element analysis. . 2020; 506 - 520. 10.17776/csj.632197
IEEE CİVELEK F,Ertek C "Comparison of functionally graded and ungraded cylinder liners with finite element analysis." , ss.506 - 520, 2020. 10.17776/csj.632197
ISNAD CİVELEK, FATİH - Ertek, Cem. "Comparison of functionally graded and ungraded cylinder liners with finite element analysis". (2020), 506-520. https://doi.org/10.17776/csj.632197
APA CİVELEK F, Ertek C (2020). Comparison of functionally graded and ungraded cylinder liners with finite element analysis. Cumhuriyet Science Journal, 41(2), 506 - 520. 10.17776/csj.632197
Chicago CİVELEK FATİH,Ertek Cem Comparison of functionally graded and ungraded cylinder liners with finite element analysis. Cumhuriyet Science Journal 41, no.2 (2020): 506 - 520. 10.17776/csj.632197
MLA CİVELEK FATİH,Ertek Cem Comparison of functionally graded and ungraded cylinder liners with finite element analysis. Cumhuriyet Science Journal, vol.41, no.2, 2020, ss.506 - 520. 10.17776/csj.632197
AMA CİVELEK F,Ertek C Comparison of functionally graded and ungraded cylinder liners with finite element analysis. Cumhuriyet Science Journal. 2020; 41(2): 506 - 520. 10.17776/csj.632197
Vancouver CİVELEK F,Ertek C Comparison of functionally graded and ungraded cylinder liners with finite element analysis. Cumhuriyet Science Journal. 2020; 41(2): 506 - 520. 10.17776/csj.632197
IEEE CİVELEK F,Ertek C "Comparison of functionally graded and ungraded cylinder liners with finite element analysis." Cumhuriyet Science Journal, 41, ss.506 - 520, 2020. 10.17776/csj.632197
ISNAD CİVELEK, FATİH - Ertek, Cem. "Comparison of functionally graded and ungraded cylinder liners with finite element analysis". Cumhuriyet Science Journal 41/2 (2020), 506-520. https://doi.org/10.17776/csj.632197